SUNIX HAILO AI Card Enhances SI AOI Defect Detection
Uplaod date: 2024-08-09 13:54:59
Time: 2:46
Description:
In the highly competitive PCB manufacturing industry, quality control and production efficiency are ongoing challenges for businesses. Traditional Automated Optical Inspection (AOI) technology, while foundational in defect detection, faces challenges in accuracy and efficiency. SUNIX assists SI system integrators in upgrading their existing AOI technology by providing AI acceleration cards equipped with HAILO 8 AI chips. This innovative application is transforming the way quality control is managed in PCB module manufacturing.
Challenges with Traditional Systems
-
High False Reject Rate: Traditional AOI systems rely on fixed parameter settings and cannot adapt to different types of defects, leading to many good products being mistakenly identified as defective.
-
Complex Defect Identification: The defect identification process in PCB modules is highly complex, with various visible defects and subtle differences in electronic components, which traditional systems struggle to handle.
-
High-Speed Operation Requirements: PCB production lines operate at extremely high speeds, requiring inspection systems to complete checks in a very short time while ensuring high accuracy.
SUNIX 's Solution
We assist SI system integrators in establishing AOI visual inspection production processes for their clients' PCB module factories. By integrating SUNIX AI acceleration cards, powered by the advanced HAILO 8 AI chips and visual recognition models, we significantly enhance inspection speed and defect detection accuracy.
-
High-Precision AI Detection: Through the application of HAILO 8 AI technology and visual recognition models, the inspection system can automatically compare and adjust parameters to adapt to different defect characteristics, greatly reducing the false reject rate and improving detection accuracy.
-
Rapid Processing Power: The HAILO 8 AI chips provide powerful computing capabilities, allowing for fast and accurate inspections even in high-speed production environments, meeting the efficiency demands of the production line.
-
Low Power Consumption and High Cost-Effectiveness: Compared to traditional high-power computing systems, the HAILO 8 AI chips offer lower energy consumption, helping customers save on energy costs while providing a cost-effective solution.
Expanding Application Areas
SUNIX 's AI acceleration cards have been successfully implemented in multiple PCB module manufacturing plants by SI system integrators, with proven results in real-world applications. These cases not only demonstrate exceptional performance in improving production efficiency and quality control but also highlight the effectiveness of this solution in addressing the challenges of a highly competitive and rapidly changing market environment.
Future Outlook and Development Directions
SUNIX 's AI acceleration cards, combined with SI's AOI solutions, can be applied in various fields:
-
Electronics Manufacturing: In computer motherboards and related components, detecting subtle defects such as tiny solder joints and short circuits, ensuring the quality of each board during production, and reducing rework and scrap rates.
-
Automotive Industry: In automotive production modules, detecting any defects during the manufacturing process to ensure high product reliability.
-
Medical Devices: In diagnostic equipment such as MRI machines, improving the accuracy of visual inspections to assist medical professionals in making quick and precise diagnoses.
-
Industrial Automation Equipment: In robotic control, using S SUNIX AI acceleration cards combined with SI solutions can prevent minor manufacturing defects, ensuring the precision and stability of robotic operations.
-
Consumer Electronics: In smart home devices such as smart speakers and cameras, using AI acceleration cards with SI visual recognition systems can enhance the user experience of smart homes.
These practical examples demonstrate the wide application and importance of SUNIX’s AI acceleration cards paired with SI solutions across various industries. By improving detection accuracy and efficiency, they ensure product quality and reliability, ultimately providing a competitive edge for businesses.